The latest Foundation-free Mobile Stabilized Soil Mixing Plant is a new type of mixing equipment, designed with a small working area and able to be disassembled and transported to its next destination for continued use. Its versatility allows it to mix cement, lime and gravel stabilized soil, as well as other stabilized material, saving its customers from unnecessary expense. It is a great choice for Railway, highway, bridge, and other construction sites with relatively small amount of stabilized soil.
The Clear Road Mobile Stabilized Soil Mixing Plant is user-friendly and offers superior performance. It is both energy efficient and of high output. You can choose between 2,3,4 warehouses and/or special customization based on your specific needs.
The foundation-free mobile water-stabilized mixing plant adopts a compact design concept and a reasonable layout, which greatly reduces the equipment working area. It has the advantages of simple operation, installation, debugging, and easy maintenance. The selected spare parts are carefully chosen to be cost-effective, cutting down costs and creating higher economic benefits. This plant is suitable for the construction of sub-bases such as roads, airports, and railways of any grade.
The weighing unit adopts a high-sensitivity stainless steel pressure sensor. Compared with the traditional hinge sensor, it has less shaking, better stable signal and lower broken rate.
The batching scale adopts the rear drive, which is more accurate in weighing compared with the front drive. The natural loose edge of the working surface on the belt reduces the impact of the belt tension on the weighing sensor, thereby ensuring the weighing signal more stable and accurate.
The belt weighing unit composed of frequency speed conversion and professional computer and flexible and accurate measurement compensation method are adopted. Compared with the traditional volume measurement performance of slip speed regulation, the former measurement compensation is more timely and flexible. Accurate compensation makes aggregate ingredients more accurate, and broken diagnosis alarm provided at any time can maintain the safe and continuous production of the entire equipment.
The skirt belt is used to avoid the impact on the weighing sensor when the sidewall squeeze with the sand stones, so as to ensure that the data of the sensor is more real and effective, and the measurement is more accurate.
We obtained the belt weighing measurement technology qualification certification issued by the Technical Supervision Bureau.
The structure of the silo is compact, and it concentrates almost all the processes of stable soil production such as material storage, weighing, conveying, mixing, unloading and automatic control system.The machine operation interface is humanized, the working performance is reliable, and it can still work stably in various terrible environments. The two-horizontal-shaft forcing mixer has strong continuous operation capability, comprehensive mixing track, strong stirring movement, and fast average mixing capability.The silo has quadruple sealing design, which can prevents slurry leakage from the shaft head, and with high efficiency and less loss, it is easy to install and maintain. It is also easy to transport to the construction site and assemble without debugging. The equipment has high degree of automation, strong maneuverability, simple operation and good stability. The structure is solid while the space layout is compact and reasonable, which ensures flexibility and production capacity at the same time. The mobile water stabilization station occupies very small area and is easy to move between sites, which greatly reduces the amount of basic engineering.
Specifications:
The main performance parameters of YWDJ600,500,400,300 foundation-free mobile stabilized soil mixing plant:
Parameter Model | YWDJ300 | YWDJ400 | YWDJ500 | YWDJ600 |
Output Rate | 300t/h | 400t/h | 500t/h | 600t/h |
Measurement Method | Computer Measurement | Computer Measurement | Computer Measurement | Computer Measurement |
Adjustment Method | Frequency | Frequency | Frequency | Frequency |
Control Method | Automation | Automation | Automation | Automation |
Weighing Accuracy(Aggregate) | ±2% | ±2% | ±2% | ±2% |
Weighing Accuracy(Powder Material) | ±0.5% | ±0.5% | ±0.5% | ±0.5% |
Monitor Rate | 90KW | 100KW | 130KW | 140KW |
Total Weight | 24t | 24t | 26t | 26t |
Total Power | 90KW | 100KW | 130KW | 140KW |
YWDJ500-600YWDJ500-600 mobile stabilized soil mixing plant Sub-item configuration table
Number | Part Name | Specifications | quantity | place of origin | Remark | |
1 | Complete machine |
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Aggregate hopper,the iron plate of the finished product silo adopts 5mm, the channel steel of the inclined belt conveyor adopts No. 18, the aggregate hopper and the legs of the mixer adopt 20 I beams, and the inclined belt adopts nylon belt. The tray is made of 200*200 I beam.
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2 |
Aggregate Batching System
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Aggregate hopper |
8m³
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4 | Beian,Shandong | Hopper width:3200mm |
Vibrating equipment
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1.1KW | 4 | Xinxiang,Henan | |||
Grid sieve | Reinforced sieve | 4 | Beian,Shandong | |||
Belt scale |
Measurement accuracy ±0.5-1% |
4 | Beian,Shandong | |||
Belt scale roller | 4KW | 2 | Zibo, Shandong | |||
5.5KW | 2 | |||||
Pressure Sensor | 150Kg | 4 | Bengbu, Anhui | |||
Belt scale idler | φ89×780 | 1set | Beian,Shandong | |||
Belt scale idler | φ89×740 | 1set | Beian,Shandong | |||
3 |
Powder supply system |
Powder bin | 70—100T | 1 | Horizontal style | |
Dust removal | Pulse bag | 1 | Beian,Shandong | |||
Gate valve | 800×800 | 4 | Beian,Shandong | |||
Gate valve handwheel | 320 | 8 | Beian,Shandong | |||
Screw conveyor | φ325×3600mm | 2 | Beian,Shandong | |||
Screw motor | 7.5KW | 2 | Beian,Shandong | |||
Steel wire rope | φ6-10meters | 1 | Beian,Shandong | |||
Cloth bag | φ325 | 2 | Beian,Shandong | |||
Screw electronic scale | Φ325×1400mm | 1 | Beian,Shandong | |||
Electronic weighing motor | 4KW | 1 | Beian,Shandong | |||
High speed spiral | 11KW 6.2meters | 1 | Jinan Mikosi | |||
4 | Control system | Control room | 1 |
control method: computer control, |
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5 |
water supply system
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Submersible pump | 2.2KW | 1 | Zibo, Shandong |
Water mode: frequency conversion |
Pump flow | 40m³/h | 1 | Beian,Shandong | |||
Pipeline and accessories | 1 | Weifang, Shandong | ||||
6 | Stirring part | Blender | 1 | Beian,Shandong |
Host type: Double-shaft forced continuous |
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Motor | 30KW | 2 | Motor No. 1 Factory | |||
Blade | High manganese alloy wear-resistant material | 56 | Weifang, Shandong | |||
Reducer | ZLY180 | 2 | Zibo, Shandong | |||
7 | Storage part | Inclined belt conveyor |
Installation inclination Q=30° frame channel steel[18 |
1 | Beian,Shandong |
Doumen drive Method: Pneumatic
Storage bin Unload hight:3100mm
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Motor Drum | 50100-15KW-2.5 | 1 | Zibo, Shandong | |||
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1000×5-21.5meters | 1 | Hebei | |||
Belt Conveyor Idler | φ89×375 | 1set | Beian,Shandong | |||
Belt Conveyor Idler | φ89×1150 | 1set | Beian,Shandong | |||
Vertical Idler | 1set | Beian,Shandong | ||||
Final storage bin |
5m³(accumulation)
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1 | Beian,Shandong | |||
Vibrating equipment | 0.5KW | 1 | Xinxiang,Henan | |||
Electric bell | 1 | Beian,Shandong | ||||
8 | Air system | Electromagnetic valve | 4V310 | 2 | Zhejiang | |
Motor | Y132S1-2-5.5KWB3 | 1 | Beian,Shandong | |||
Air compressor | 0.67/7-5.5KW | 1 | ||||
Air cylinder
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100×250 | 2 | ||||
9 | Electric control system | Electronics components | 1 | Chint Delixi |
Electrical devices are optional using 485 communication connection |
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Control System | 1 | Beian,Shandong | ||||
Host computer | 1 | Lenovo | ||||
Monitor | 1 | Lenovo | ||||
Inverter | 3.7kw | 2 | ||||
Inverter | 5.5kw7.5kw | 3 | ||||
11 | Random accessories | Specific tools | 1 | Beian,Shandong | ||
Instruction | 1 | Beian,Shandong | ||||
Circuit diagram | 1 | Beian,Shandong | ||||
Certificate | 1 | Beian,Shandong |
Note: 1 Due to technical improvement,the origin of purchased parts and the model of technical parameters may be changed, but the functions are not worse than the existing ones;
2 The buyer needs to prepare the following facilities: the concrete foundation of the mixing station, the power supply to the power distribution cabinet of the mixing station and the water storage source of the mixing station; the mechanical oil required for the equipment, and the necessary lightning protection system in the mixing station.
The mobile stabilized soil mixing plant is a tool designed for the construction use of materials that can be found underground, such as highways, city roads, airports, and sports fields. This device is made with a high level of technology and can be mixed with quicklime, slaked lime, soil, sandstone, fly ash, cement and other raw materials. It is capable of producing cement-stabilized gravel, lime-soil stabilized materials, compressible concrete and other types of base materials.
In addition, it also has the advantages of being accurate in proportion and having a nice consistent mixing. With that, it can be used for various engineering constructions.
We provide comprehensive technical support and service for Mobile Soil Mixing Plant. Our technical support team is available 24/7 to answer any questions and provide technical advice. We also provide service and maintenance of the equipment, including regular inspections, repairs and replacements, to ensure that the equipment is always in top condition.